A factory interior with a stainless steel conveyor transporting blue plastic pellets toward a large green industrial machine under bright overhead lights.

Customer Process Simulation Services

Replicate your exact processing environment and fine-tune materials before market launch.

Simulate Real-World Processing Without Real-World Risk

Our in house simulation lab replicates your conditions to ensure material success at scale.

Americhem’s Customer Process Simulation services are designed to help manufacturers de-risk product development, validate material performance, and fine-tune formulations before committing to large-scale production.

By reproducing your exact processing environment including temperature, pressure, throughput, and end-use demands – we can help you identify performance gaps and refine parameters using real-world data.

Our lab is equipped for a wide range of customer applications, and our engineers work alongside your team to define test plans, execute design of experiments (DOE), and translate insights into manufacturing wins.

Key Benefits:

Reduce time-to-market with fewer test iterations
Improve confidence in polymer performance
Validate processing, color matching, and physical properties
Ideal for medical, automotive, packaging, consumer goods, and more

A laboratory room filled with several large 3D printers and related equipment, with a black cabinet in the center and computers connected to some machines.

In-House Tools to Simulate Your Polymer Processing

Our lab is designed for real-world accuracy and rapid iteration.

Our customer process simulation lab mirrors your real-world polymer processing conditions, enabling faster, more confident decision-making. From extrusion to injection molding, our equipment supports a wide range of material simulation scenarios. Work side-by-side with our engineers to test, troubleshoot, and optimize your compounds using DOE methodology.

Custom DOE Testing

Run real-time design of experiments with simulated stressors

Cross-Market Applications

Simulate injection, extrusion, thermoforming, and more

Troubleshooting & Optimization

Address color shifts, flow issues, thermal degradation

Collaboration with Engineers

Our material scientists work directly with your product development team

A scientist in a lab coat examines test samples in front of a large scientific instrument, holding a clipboard and a sample board.

Have a Question About Customer Process Simulation?

We can help you simulate your process, troubleshoot formulation challenges, and validate product performance before full-scale production.

Contact a Solutions Engineer